Performance Evaluation

GMAW

Gas Metal Arc Welding

(MIG)

 
Welder's name  Date of exam  

Starting Parameters

Process mode  Joint type Position
Base Metal Composition Wire Classification Base Metal Thickness
Wire Diameter Wire Speed inches per minute Gas mixture
FlowRate (CFM) Nozzle Type Nozzle Diameter
Contact Tip Type Contact Tip Type Contact Tip Type Diameter
Amperes Volts Stickout
Spotweld Time (seconds) Burnback Time (seconds) Travel (forehand)
Safety: EyeEarVentilationFire ProtectionWork AreaClothing Position Material

Welder Performance

Machine Setup: Cylinder chained Regulator Attached Reel installed Guide Rolls Conduit Attached Welding leads attached Shielding gas connectedContactor circuit connected Gas DiffuserContact tip Insulator attachedNozzle attached Feeding of Wire Gas Flow _____Voltage______Wire Speed_______

Notes:
Welder Practices: Metal Preparation Joint prep Welding gun angle
Contact tube Stick out Nozzle cleaned: Wire cut off:
Starting off procedure: Weave Pattern: Key hole or joint fusion:
Weld Defects: Porosity: Improper PrepOverheating Inadequate gas coverage

Incomplete fusion: Current too low
Arc Manipulation Arc Strikes Overlap

Undercut: Overheating
Arc ManipulationUnderfill

Cracks: Longitudinal
TransverseMicrocrystaline

Lack of Penetration: Fit upC Current too Low
Travel too High Arc Manipulation

Inclusions: Improper Prep
Arc ManipulationWarpage Weld sizeJoint separationWeld Profile________

Visiual inspection:

Pass  Fail
 Examiner's Name:  Exam date:  

Qualifications Pictures

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